TOTAL LUBE MANAGEMENT SERVICES
|Lubricants provide a barrier between rubbing surfaces and prevent metallic wear. They consume 5% to 15% of the energy transmitted in order to provide this lubrication. This energy loss is used for overcoming churning losses and friction losses which are load, viscosity and chemistry dependent.|
|Viswa Lab Total Lube Management assists through the following services|
|A black box developed by Viswa will be located in the machinery control room. It will draw data from various sources on this. Such as|
|It will have a connection to GPS to measure the distance travelled in unit time. A software program will take data from all these sources. Apply it on the energy efficiency equation, recommended by IMO, calculate, transmit, display, energy efficiency of the vessel at desired intervals of time|
|Benefits of Service :|
Compliance with energy efficiency regulation requirement and continuous monitoring of energy efficiency and seeing the effect of various energy efficiency measures listed in this document. Most importantly, the black box ensures that there is no human interference, no manipulation of data and the energy efficiency information obtained is objective and scientific.
Tribology Studies :
|Proactive machinery maintenance program intended to study the condition of lubricating/hydraulic/gear oil and the wear particles present in them.|
|To determine the number, shape, size and metallurgy of wear particles.|
|To identify the cause of generation of various wear particles present.|
|Determine 27 parameters of the lube/hydraulic/gear oil.|
|Wear particle analysis using filter debris or particles in oil.|
|Capture and magnify wear particles and identify cause of features on particles such as vibration, misalignment, overheated bearings, etc.|
Creative Ideas and R&D
Viswa Lab believes that when customers suffer fuel-related problems, they should be provided with all possible assistance. With this objective in view, Viswa Lab is equipped with state of the art instruments to identify and quantify contaminants and adulterants in fuel as well as to determine in-depth Ignition & Combustion properties of the fuel. All fuel problems are also connected to lubes, cylinder oils, material properties of the machinery, etc. In order that the customer with a problem finds a complete solution under one roof, Viswa Lab provides the following services.
|Bunker fuel oil analysis|
|Lube oil analysis
|Tribology and particle morphology studies|
|Ignition & Combustion studies (Fuel Tech instrument)|
|Under piston cylinder oil drain analysis|
|Material Failure analysis|
|Bunker Quantity Surveys in major ports|
|Special packages of services|
|Total Fuel Management|
|Support for Bunker dispute and bunker claims|
|R&D in marine fuels and marine diesel engines|
Special Package of Services
Since 1991, Viswa Lab has established itself as a problem solving lab specializing in Total Fuel Management (TFM). Major shipping companies who use fuel testing services of competitors still send all their problem fuels to Viswa Lab for detailed investigation. As a part of this, we offer six packages:
BUNKER FUELS – IDENTIFYING AND QUANTIFYING CONTAMINANTS / ADULTERANTS
– Nine (9) specialized non-standard investigations using state of the art instrumentation offered through Viswa Lab.
ASSET PROTECTIONthrough CBM (Condition Based Maintenance program)
CONDITION MONITORING(for asset protection, meeting classification requirements)
QUANTIFICATION OF FUEL QUALITY AND FUEL WORTH TO HELP WITH FUEL PURCHASE
(A proprietary fuel quality indexing services consisting of Engine Friendliness Number and True Worth Index – published in Bunkerworld.com, well-known published data in proprietary to Viswa Lab)
MONITORING AND MANIPULATION OF MACHINERY PERFORMANCE(Optimizing fuel consumption using continuous performance monitoring with each fuel bunkered)
ENERGY MANAGEMENT:Energy Audits, Energy Advisory Services.
Viswa Lab has labs in Houston and Singapore. Together, both labs facilitate service to customers on either ends of the globe. Customer satisfaction, quality, speed of service and economical rates, are the primary driving principles of Viswa Lab . Commitment to technical excellence and state-of-the-art technology continue to define the image of Viswa Lab.
Viswa Lab consists of a dynamic, entrepreneurial team of scientists, engineers, and support professionals with a long-standing reputation for technical excellence in the field of Fuel oils, Lubes, Hydraulic oils, Environmental analysis, NDE, and Failure Analysis.
Viswa Lab has been testing fuels since 1991. During this period petroleum products and engineering materials have been tested by VL using the latest instruments and to the highest level of quality and accuracy. Innumerable failure analysis studies have been carried out by VL to determine the cause of material failure and fuel related failure.
Viswa Lab has created a niche position for itself with a one stop shop concept of chemical testing, mechanical testing, destructive testing, non-destructive testing to determine the cause of a failure or the prognosis of a machinery related problem. The fuel buyer will not have to go to different places to get all aspects of a failure analysed.
Dr. Vis, whose name the lab carries, is a Phd. In Metallurgical Engineering, a Masters in Internal Combustion Engineering and a Bachelors in Marine Engineering. He has worked as Chief Engineer on ships, Senior Surveyor to the classification society American Bureau of Shipping.
Since 1991, he has been associated with the materials evaluation activity of metals, composites and petroleum products. It is this unique combination of all three facets that has propelled him as one of the top experts in this field.